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Entry door noise fixed

Yahoo Message Number: 96620
This was a tough one. { Remember, this door dheck (limit) is NOT the one with the curved bar going from a bracket on the door frame to inside the door}. The fix involved disassembling the decor door panel, pull handle, door opener handle w/deco trim, etc.. Then the entire door check had to be removed from inside the door and from the frame where the wide bar is attached. This wide bar goes into the door and is attached to a metal block which also houses the big spring. Once everything was removed and taken to the work bench it was evident that the wide bar was chafing, big time, on the block to which it is attached. The bar was removed from the block and taken to the bench grinder where the chafed part was ground down about 3/32 of an inch. The bar was then reattached to the block and the entire assembly was reinstalled into the door and the door frame. The job took about five hours but part of that time was head scratching time. I would guess the whole job could be done in about two hours the second time around. The popping, grinding, noise is gone and the door works smoothly. If anyone wants to attempt the job feel free to contact me if advice is needed.
Lyle Wetherholt
04 Intrigue 11740

Re: Entry door noise fixed

Reply #1 –
Yahoo Message Number: 96622
Glad you got it fixed...and cheaper than that door in that salvage yard

Dave
07 Country Coach Allure 430 #31495
2 Jeep GC Toad
Mountains of So Cal


On Friday, July 25, 2014 2:21 PM, "lylewet@... [Country-Coach-Owners]" wrote:

This was a tough one. { Remember, this door dheck (limit) is NOT the one with the curved bar going from a bracket on the door frame to inside the door}. The fix involved disassembling the decor door panel, pull handle, door opener handle w/deco trim, etc.. Then the entire door check had to be removed from inside the door and from the frame where the wide bar is attached. This wide bar goes into the door and is attached to a metal block which also houses the big spring. Once everything was removed and taken to the work bench it was evident that the wide bar was chafing, big time, on the block to which it is attached. The bar was removed from the block and taken to the bench grinder where the chafed part was ground down about 3/32 of an inch. The bar was then reattached to the block and the entire assembly was reinstalled into the door and the door frame. The job took about five hours but part of that time was head scratching time. I would guess the whole job could be done in about two hours the second time around. The popping, grinding, noise is gone and the door works smoothly. If anyone wants to attempt the job feel free to contact me if advice is needed.
Lyle Wetherholt
04 Intrigue 11740

Dave & Jodi
2007 CC Allure 40’ Tag #31495
2012 Jeep GC
Big Bear Lake, Ca & Henderson, Nev

Re: Entry door noise fixed

Reply #2 –
Yahoo Message Number: 96626
Sounds like a job to be tackled after we return home. I'd hate to screw it up 1600 miles away :-). Thanks for the information Lyle.

Bob

'05 Intrigue 11872

---In Country-Coach-Owners@yahoogroups.com, wrote :

This was a tough one. { Remember, this door dheck (limit) is NOT the one with the curved bar going from a bracket on the door frame to inside the door}. The fix involved disassembling the decor door panel, pull handle, door opener handle w/deco trim, etc.. Then the entire door check had to be removed from inside the door and from the frame where the wide bar is attached. This wide bar goes into the door and is attached to a metal block which also houses the big spring. Once everything was removed and taken to the work bench it was evident that the wide bar was chafing, big time, on the block to which it is attached. The bar was removed from the block and taken to the bench grinder where the chafed part was ground down about 3/32 of an inch. The bar was then reattached to the block and the entire assembly was reinstalled into the door and the door frame. The job took about five hours but part of that time was head scratching time. I would guess the whole job could be done in about two hours the second time around. The popping, grinding, noise is gone and the door works smoothly. If anyone wants to attempt the job feel free to contact me if advice is needed.
Lyle Wetherholt
04 Intrigue 11740

Re: Entry door noise fixed

Reply #3 –
Yahoo Message Number: 96628
Bob,

I would contact you off line if I could figure out how to access members emails on this crappy yahoo site. Maybe somebody can clue me.
Anyway, when you get home if you need help don't hesitate.
Lyle Wetherholt
04 Intrigue 11740