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Suspension/Leveling systems

Yahoo Message Number: 16744
I'm interested in starting a discussion on suspension issues. Looking for any information and conversation on the air suspension and auto leveling systems. I have a 98 allure and I have had quite a bit of trouble with the rear suspension. The travel light comes on but then goes off and a corresponding red light comes on. Red light stays on for maybe 15 seconds then the green light comes on again. Coach seems to go down the road correctly though. I was in Tucson awhile back and had it checked and they found the Ridewell valve at the left rear corner was cracked. They replaced this and said that the original valve was no longer serviced and there was an uprated replacement. Prior to this repair it seemed like the leveling rod on the left side kept coming off. Put it back on and it would stay on for a few miles then come off again. I recently contacted Ridewell and they confirmed that they stopped using the original valve in 1997 due to the body of the valve cracking. There was of course stock in the pipeline so that's why a 98 still was built with the old valves. The right side seems to work fine and I haven't had a problem with it. I'm thinking about changing it too, though. I still am not totally satisfied with the way the travel light works erratically . Wonder if anybody out there has dealt with any of these issues.

Thanks

Ron 98 Allure 30185

Re: Suspension/Leveling systems

Reply #1
Yahoo Message Number: 16749
Well, see my earlier posts on the issue. I have a 2000 Magna and am currently at Buddy Gregg in Dallas trying to solve this issue. In the last month I have replaced all of the ride ht valves, which had to be replaced here because they weren't installed correctly. I also had the left rear ride ht valve replaced in August of last year. The coach was torqued after the valve failed, the windshields popped out and the countertop cracked and it has been downhill from there. We have found records that this coach has had problems from day one with the left rear suspension working and that ride ht valve has been replaced 5 times. I certainly would like to find out if this can be fixed. We have checked the level in the bay. We have to pull the fuse once we get it up to travel ht.
We have found that there was water in the air lines, as apparently no one purged the air valves before we got the coach. I will keep you posted if I find anything else. Judith 2000 Magna 5919

Re: Suspension/Leveling systems

Reply #2
Yahoo Message Number: 16751
Hi Ron,

The pneumatic system is probably the most complex system in our coaches. Think of what it does - braking, and stationary & travel leveling. To understand the complexity of leveling, one most study the plumbing side found in schematic D19553 Pneumatic Systems and the electonic side found in the HWH mamual M191.1015. The first document comes from CCI and you must have the correct revision (mine was a transition year and needs two different revisions to reflect my configuration), the second can be downloaded from the HWH web site.
For leveling, the ride control valve, 6 valve air manifold and air bag are the plumbing side which gets its air from the primary air supply which also feeds the pac brake solenoid. The electronic & air control is covered in the HWH troubleshooting, repairs and diagrams manual (be sure you have the right manual number as the number I gave above is for my coach - get this on the HWH web side). I suspect when height valves are not functioning properly, it's a mounting issue. My approach to this is to get photos of a serial number coach close to mine for comparison. Consider conducting further testing whereby the coach is tilted up and down from front to back and side to side in singular and compound configurations to verity that the extended travel of the coach body does not cause the control arm to fail. In other words, the control arm should have more travel capability than the coach can be tilted. There are at least 8 tilt configurations to fully exercise the height valve/arm assembly, but 4 may get you a quick answer.
Fred Kovol

2000 Allure 30593

Re: Suspension/Leveling systems

Reply #3
Yahoo Message Number: 16752
Wow Fred thanks and it's going to take me awhile to digest your information so no quick answers. I agree a complex system but not really brain surgery insofar as Class 8 trucks have been using this gear for years. Not so much in the area of HWH leveling but in the rest of the systems. Have you looked at the Ridewell site? I don't even know if you use Ridewell components on your rig but if you do you might find this interesting. They are and have been for many years vendors to the heavy truck industry.
Again thanks

Ron 98 Allure 30185

fredkovol wrote:

Re: Suspension/Leveling systems

Reply #4
Yahoo Message Number: 16753
Hi Ron,

Also, The leak down rate of no less than 5 psi per hour is a secondary issue. There is more to the air system than brakes and leveling with over 270 junctions.
Fred Kovol

Quote from: Ron Schonscheck\[br\
] > Wow Fred thanks and it's going to take me awhile to digest your > information so no quick answers. I agree a complex system but not > really brain surgery insofar as Class 8 trucks have been using this

gear

Quote
for years. Not so much in the area of HWH leveling but in the rest

of

Quote
the systems. Have you looked at the Ridewell site? I don't even

know

Quote
if you use Ridewell components on your rig but if you do you might

find

Quote
this interesting. They are and have been for many years vendors to

the

Quote
heavy truck industry.
Again thanks

Ron 98 Allure 30185

fredkovol wrote:

> Hi Ron,

> The pneumatic system is probably the most complex system in our > > coaches. Think of what it does - braking, and stationary & travel > > leveling. To understand the complexity of leveling, one most

study

Quote
the plumbing side found in schematic D19553 Pneumatic Systems and

the

Quote
electonic side found in the HWH mamual M191.1015. The first

document

Quote
comes from CCI and you must have the correct revision (mine was a > > transition year and needs two different revisions to reflect my > > configuration), the second can be downloaded from the HWH web

site.

Quote
For leveling, the ride control valve, 6 valve air manifold and air

bag

Quote
are the plumbing side which gets its air from the primary air

supply

Quote
which also feeds the pac brake solenoid. The electronic & air

control

Quote
is covered in the HWH troubleshooting, repairs and diagrams manual

(be

Quote
sure you have the right manual number as the number I gave above

is

Quote
for my coach - get this on the HWH web side). I suspect when

height

Quote
valves are not functioning properly, it's a mounting issue. My > > approach to this is to get photos of a serial number coach close

to

Quote
mine for comparison. Consider conducting further testing whereby

the

Quote
coach is tilted up and down from front to back and side to side in > > singular and compound configurations to verity that the extended > > travel of the coach body does not cause the control arm to fail.

In

Quote
other words, the control arm should have more travel capability

than

Quote
the coach can be tilted. There are at least 8 tilt configurations

to

Quote
fully exercise the height valve/arm assembly, but 4 may get you a > > quick answer.
> Fred Kovol

> 2000 Allure 30593
>
>
>
>
>

------

Quote
**
>

> * To visit your group on the web, go to: > >
>

> * ">Country-Coach-Owners-unsubscribe@yahoogroups.com > >Country-Coach-Owners-unsubscribe@yahoogroups.com?
subject=Unsubscribe>

Re: Suspension/Leveling systems

Reply #5
Yahoo Message Number: 16754
Ron Schonscheck,

Your coach and mine ('98 Intrigue) were manufactured with two height control valves in front & one in the rear. In '99 a recall reconfigured the valves to one in front & two in the rear. On mine the dealer that performed the recall plumbed the right rear air bag to the left control valve and the left rear air bag to the right control valve. The way I caught this was I did a plumbing diagram & compared it to the HWH installation plumbing diagram. I spoke with HWH & pointed out the plumbing discrepancy & they stated it would work anyway. Mine would go to travel like yours & then get a lean & the airbag red light would come on. I recontacted HWH & they assisted in checking the "six pack" air valves & they proved good. I then exhausted all air from the air system & put the left air bag line to the left control valve & the right to the right. I readjusted my ride heights and have traveled without the problem for 40,000 miles. I do check my ride height yearly and I replaced both rear height valves after one failed.

I suggest that you diagram your rear height control plumbing and have HWH assist you in checking your "six pack" valves. Then reset your ride height to factory specs which should be in your owners manual along with where to make the measurements. I believe many good ride height control valves have been replaced needlessly.

Hope this helps...............
Steve

Intrigue #10673

Quote
I'm interested in starting a discussion on suspension issues. Looking > for any information and conversation on the air suspension and auto > leveling systems. I have a 98 allure and I have had quite a bit of > trouble with the rear suspension. The travel light comes on but then > goes off and a corresponding red light comes on. Red light stays on

for

Quote
maybe 15 seconds then the green light comes on again. Coach seems

to go

Re: Suspension/Leveling systems

Reply #6
Yahoo Message Number: 16793
Thanks Steve for the info. Just came back from a weekend jaunt, not long, about 300 miles pulling my car trailer and everything seemed to work correctly. I have the specs. for the ride height, 7.5" front and 8.0" in rear. My problem is getting under the coach to do this work. How do you do it? Ron 98 Allure 30185

rheavn wrote:

Re: Suspension/Leveling systems

Reply #7
Yahoo Message Number: 16796
From: "rheavn" ssfarms1@...>

Quote
Ron Schonscheck,

Your coach and mine ('98 Intrigue) were manufactured with two > height control valves in front & one in the rear. In '99 a recall > reconfigured the valves to one in front & two in the rear. (snip)
FWIW, I called CC in '03 right after we bought our non-slideout '98 Intrigue and learned that there were no recalls that applied to ours, including the ride height control valve recall. Apparently there have been a number of slideout motorhome recalls that don't apply to non-slideout models.

Dick (& Geri) Campagna
'98 36' Intrigue #10571
Mfd: 11/97

Re: Suspension/Leveling systems

Reply #8
Yahoo Message Number: 16797
Ron Schonscheck,

I park mine on wood blocks(2X12's) which give me some extra room.
At ride height I can get under the coach to an area so that if all the air exhausted I would be ok. I also do it with the engine running so it is pumping air.

Hope this helps...........
Steve

Intrigue #10673

Quote
Thanks Steve for the info. Just came back from a weekend jaunt, not > long, about 300 miles pulling my car trailer and everything seemed to > work correctly. I have the specs. for the ride height, 7.5" front and > 8.0" in rear. My problem is getting under the coach to do this work.
How do you do it?
Ron 98 Allure 30185

rheavn wrote:

> Ron Schonscheck,

> Your coach and mine ('98 Intrigue) were manufactured with two > > height control valves in front & one in the rear. In '99 a recall > > reconfigured the valves to one in front & two in the rear. On mine > > the dealer that performed the recall plumbed the right rear air bag to > > the left control valve and the left rear air bag to the right control > > valve. The way I caught this was I did a plumbing diagram & compared > > it to the HWH installation plumbing diagram. I spoke with HWH & > > pointed out the plumbing discrepancy & they stated it would work > > anyway. Mine would go to travel like yours & then get a lean & the > > airbag red light would come on. I recontacted HWH & they assisted in > > checking the "six pack" air valves & they proved good. I then > > exhausted all air from the air system & put the left air bag line to > > the left control valve & the right to the right. I readjusted my ride > > heights and have traveled without the problem for 40,000 miles. I do > > check my ride height yearly and I replaced both rear height valves > > after one failed.

> I suggest that you diagram your rear height control plumbing and > > have HWH assist you in checking your "six pack" valves. Then reset > > your ride height to factory specs which should be in your owners > > manual along with where to make the measurements. I believe many good > > ride height control valves have been replaced needlessly.
>

> Hope this helps...............
> Steve

> Intrigue #10673
>
>

> > I'm interested in starting a discussion on suspension issues.

Looking

Quote
> for any information and conversation on the air suspension and auto > > > leveling systems. I have a 98 allure and I have had quite a bit of > > > trouble with the rear suspension. The travel light comes on but

then

Quote
> goes off and a corresponding red light comes on. Red light stays on > > for

> > maybe 15 seconds then the green light comes on again. Coach seems > > to go

> > down the road correctly though. I was in Tucson awhile back and

had it

Quote
> checked and they found the Ridewell valve at the left rear

corner was

Quote
> cracked. They replaced this and said that the original valve was no > > > longer serviced and there was an uprated replacement. Prior to this > > > repair it seemed like the leveling rod on the left side kept coming > > > off. Put it back on and it would stay on for a few miles then

come off

Quote
> again. I recently contacted Ridewell and they confirmed that they > > > stopped using the original valve in 1997 due to the body of the

valve

Quote
> cracking. There was of course stock in the pipeline so that's

why a 98

Quote
> still was built with the old valves. The right side seems to

work fine

Quote
> and I haven't had a problem with it. I'm thinking about changing it > > > too, though. I still am not totally satisfied with the way the

travel

Quote
> light works erratically . Wonder if anybody out there has dealt

with

Quote
> any of these issues.
> >

> > Thanks

> > Ron 98 Allure 30185
>
>
>
>
>
Quote
**
>

> * To visit your group on the web, go to: > >
>

> * ">Country-Coach-Owners-unsubscribe@yahoogroups.com > >
Country-Coach-Owners-unsubscribe@yahoogroups.com?subject=Unsubscribe>

Re: Suspension/Leveling systems

Reply #9
Yahoo Message Number: 16798
"Dick Campagna",

I'm sure you are right. The recall only applied to slide coaches.
I forgot that in '98 they still offered the non slide models.

Steve

Intrigue #10673

Quote
From: "rheavn"
> Ron Schonscheck,

> Your coach and mine ('98 Intrigue) were manufactured with two > > height control valves in front & one in the rear. In '99 a recall > > reconfigured the valves to one in front & two in the rear. (snip) > > FWIW, I called CC in '03 right after we bought our non-slideout '98

Intrigue

Quote
and learned that there were no recalls that applied to ours,
including the

Quote
ride height control valve recall. Apparently there have been a

number of

Re: Suspension/Leveling systems

Reply #10
Yahoo Message Number: 16806
Steve very interesting. Mine has 2 rear and I never thought this could have been a replumb job. Maybe I can find out from CC who did the work and maybe it wasn't done correctly which caused the constant problem with the left side coming off. I appreciate the help. Did you see what I said about a revised Ridewell valve due to problems with the original ones which carried the number 7423 on the body? regards,

Ron 98 allure 30185

rheavn wrote:

Re: Suspension/Leveling systems

Reply #11
Yahoo Message Number: 16810
Ron Schonscheck,

I did see the Ridewell info. I replaced mine with Hadley valves that CC now uses. They no longer have plastic parts & are working well on my coach currently. I'm not at home so I can't give you the number. If you find you want or need it try a "ride height valve" search as I posted it. Otherwise e-mail me & I'll answer when I get home this week.

Quote
Steve very interesting. Mine has 2 rear and I never thought this could > have been a replumb job. Maybe I can find out from CC who did the work > and maybe it wasn't done correctly which caused the constant problem > with the left side coming off. I appreciate the help. Did you see

what

Quote
I said about a revised Ridewell valve due to problems with the original > ones which carried the number 7423 on the body? > regards,

Ron 98 allure 30185

rheavn wrote:

> Ron Schonscheck,

> Your coach and mine ('98 Intrigue) were manufactured with two > > height control valves in front & one in the rear. In '99 a recall > > reconfigured the valves to one in front & two in the rear. On mine > > the dealer that performed the recall plumbed the right rear air bag to > > the left control valve and the left rear air bag to the right control > > valve. The way I caught this was I did a plumbing diagram & compared > > it to the HWH installation plumbing diagram. I spoke with HWH & > > pointed out the plumbing discrepancy & they stated it would work > > anyway. Mine would go to travel like yours & then get a lean & the > > airbag red light would come on. I recontacted HWH & they assisted in > > checking the "six pack" air valves & they proved good. I then > > exhausted all air from the air system & put the left air bag line to > > the left control valve & the right to the right. I readjusted my ride > > heights and have traveled without the problem for 40,000 miles. I do > > check my ride height yearly and I replaced both rear height valves > > after one failed.

> I suggest that you diagram your rear height control plumbing and > > have HWH assist you in checking your "six pack" valves. Then reset > > your ride height to factory specs which should be in your owners > > manual along with where to make the measurements. I believe many good > > ride height control valves have been replaced needlessly.
>

> Hope this helps...............
> Steve

> Intrigue #10673
>
>

> > I'm interested in starting a discussion on suspension issues.

Looking

Quote
> for any information and conversation on the air suspension and auto > > > leveling systems. I have a 98 allure and I have had quite a bit of > > > trouble with the rear suspension. The travel light comes on but

then

Quote
> goes off and a corresponding red light comes on. Red light stays on > > for

> > maybe 15 seconds then the green light comes on again. Coach seems > > to go

> > down the road correctly though. I was in Tucson awhile back and

had it

Quote
> checked and they found the Ridewell valve at the left rear

corner was

Quote
> cracked. They replaced this and said that the original valve was no > > > longer serviced and there was an uprated replacement. Prior to this > > > repair it seemed like the leveling rod on the left side kept coming > > > off. Put it back on and it would stay on for a few miles then

come off

Quote
> again. I recently contacted Ridewell and they confirmed that they > > > stopped using the original valve in 1997 due to the body of the

valve

Quote
> cracking. There was of course stock in the pipeline so that's

why a 98

Quote
> still was built with the old valves. The right side seems to

work fine

Quote
> and I haven't had a problem with it. I'm thinking about changing it > > > too, though. I still am not totally satisfied with the way the

travel

Quote
> light works erratically . Wonder if anybody out there has dealt

with

Quote
> any of these issues.
> >

> > Thanks

> > Ron 98 Allure 30185
>
>
>
>
>
Quote
**
>

> * To visit your group on the web, go to: > >
>

> * ">Country-Coach-Owners-unsubscribe@yahoogroups.com > >
Country-Coach-Owners-unsubscribe@yahoogroups.com?subject=Unsubscribe>